Marker planning for fabric cutting with sewing schedule constraint in mass customization context
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Title Marker planning for fabric cutting with sewing schedule constraint in mass customization context
Creator Kritsada Puasakul
Contributor Paveena Chaovalitwongse
Publisher Chulalongkorn University
Publication Year 2559
Keyword Production planning, Production scheduling, Heuristic algorithms, การวางแผนการผลิต, การกำหนดงานการผลิต, ฮิวริสติกอัลกอริทึม
Abstract The objective of this research is to develop heuristics for marker planning problem within a sewing schedule under mass customization production context. In this context, a number of sizes and an amount of demand in each size are varied in a wider range than a mass production system but with lesser total demand. The proposed problem is divided into two subproblems. The first subproblem corresponds with the cost dimension of a marker planning. Hence, the objective is to minimize the total cost related to a number of markers and excessive units. The second subproblem aims to integrate a sewing schedule into marker planning. Therefore, the objective is to minimize a work-in-process inventory workload. The initial solution from the first heuristic is determined by an LP relaxation of marker planning. Then, it is improved by a greedy-based algorithm. This algorithm focuses on reducing an unnecessary plies and adjusting marker patterns. Furthermore, initial solutions are randomized to avoid getting stuck with a local optimum. The second heuristic further improve a first heuristic’s solution by focusing on rearranging marker patterns in order to correspond with a sewing schedule. To measure performance of the proposed heuristics, the first heuristic is tested with many problems. For small-and medium-sized problems, the heuristic can reach to the optimal solutions in all problems while with large-sized problems, heuristic solutions are better than solutions from GA which can reach to optimal solutions as well. The second heuristic is tested with large-sized problems. The second heuristic can perform better than GA method.
URL Website cuir.car.chula.ac.th
Chulalongkorn University

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