Increasing Efficiency of Production Line By Innovation Lean Production Techniques : A Case Study of Sewing Trousers Process
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Creator Sinnawat Chachonram
Title Increasing Efficiency of Production Line By Innovation Lean Production Techniques : A Case Study of Sewing Trousers Process
Contributor Pranachai Namprai, Kridsada Luksorn, Poontana Sresracoo
Publisher Faculty of Industrial Technology, Buriram Rajabhat University
Publication Year 2569
Journal Title Journal of Industrial Technology Buriram Rajabhat University
Journal Vol. 8
Journal No. 1
Page no. 1-12
Keyword Production process improvement, ECRS, FPC
URL Website https://ph05.tci-thaijo.org/index.php/bru-idtech-journal/about
Website title https://ph05.tci-thaijo.org/index.php/bru-idtech-journal/issue/archive
ISSN 3088-1749
Abstract This study aimed to examine the production process of A Case Study of Sewing Trousers Process at where waste, excessive processing time, and redundant operations were identified, leading to high costs and low efficiency. Data on work procedures, distances, and processing times were collected, with root causes analyzed using a Fishbone Diagram and the 5W1H technique. The ECRS principles combined with a Flow Process Chart FPC were then applied to improve and compare the process before and after implementation. The results showed reductions from 20 to 16 steps 20%, from 56 to 43 meters in movement distance 23.21%, and from 2,804to 2,491 seconds in processing time 11.17%. These findings highlight a clear improvement in production efficiency. In conclusion, the integration of Fishbone Diagram, 5W1H, and ECRS with FPC effectively minimized waste and enhanced efficiency, offering a practical approach applicable to other manufacturing industries in the future.
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